What should I do before the routine inspection of the polyester industrial yarn spinning machine? 2018/7/14

Before starting the polyester industrial yarn spinning and pulling machine, it is necessary to check whether there are any problems with each component. If there is any problem, it should be processed first to ensure the normal operation afterwards. Just as the aircraft has a series of precision checks before starting, the construction of the polyester industrial yarn spinning and pulling machine is not as complicated as it is not on the plane, but the success of the operation depends on the pre-examination. The following precautions in the operation of the polyester industrial silk spinning combined machine are the highlights. Let's learn together.1. The transmission part should be running smoothly without abnormal noise.2. Under normal working conditions, the surface temperature rise of the screw extruder gearbox should not exceed 30 °C. The temperature rise of the metering pump gearbox should not exceed 20 °C.3. When the ambient temperature is lower than 28 °C, the average temperature of the front and back surfaces of the spinning box insulation layer should not exceed 65 °C.4. The pipe joints must not leak.5. The wind speed of the blowing device should be stable, and there is no sharp floating or merging phenomenon in the silk. In the ring blowing device, the wind speed difference rate of the single spinning surface on the same horizontal surface should be no more than 15, and the wind speed difference rate of the single spinning position on the same horizontal surface of the side blowing device should be no more than 20.6. The tow channel and the tow contact area should be smooth and not hanging.7. The biphenyl pipeline shall be tested for air tightness according to the values specified in the technical documents and shall not leak.8. The spinning box should be manufactured, tested and accepted according to GB 150 and supervised by TSG R0004--2009.9. The temperature difference between the fixed temperature measurement points of the spinning box heated by the heat medium should not exceed 2 °C.10. The temperature difference between the fixed temperature measuring points of the electrically heated spinning head should not exceed 3 °C.11. The temperature control accuracy of each area of the screw extruder should be ±2 °C.12. The precision of the melt pressure control of the screw extruder should be ±0.3 MPa.13. The metering pump shall comply with the provisions of FZ/T 92026.14. The spinneret shall comply with the provisions of FZ/T 92038.15. Electrical equipment and lines are well insulated with insulation resistance ≥1 Mi2.16. The protective grounding of the metal casing is reliable, and the grounding resistance is ≤0.1 Q.17. The electrical components shall be able to withstand the withstand voltage test for 1 min. The test voltage is ≥1 500 V. It must be disconnected when testing components that cannot withstand the above high voltage.18. Spinning machine coating should meet the requirements of FZ/T 90074.Many people think that when the machine is in normal operation, there is no need to supervise it. Unfortunately, this idea is wrong. First of all, the rules of different industries are different. As far as the textile industry is concerned, when the polyester industrial yarn spinning and pulling machine is running, there are also matters needing attention. The spinning process is a fine work. If the machine is slightly wrong, it will cause mistakes and cause butterfly effect. . Therefore, it is necessary to learn these precautions.......

Zhejiang Lanxi opened a textile technician class to resolve the difficulties of employment 2018/7/14

Recently, it was learned from the Zhejiang Lanxi Human Resources and Social Security Bureau that this year, Lanxi will open a textile industry technician class for the first time in vocational schools to train professionals in the textile industry.The textile industry is a traditional industry in Lanxi and a pillar industry. The total volume of Lanxi textile industry accounts for one third of the city's industrial economy. After years of adjustment and development, Lanxi textile industry has made great progress and has become a gold business card such as “China Weaving Famous City” and “China Textile Industry Base City”. The opening of the textile technician class aims to effectively alleviate the problem of talent introduction and employment in enterprises. In addition, Lanxi will also implement a series of activities of “leading senior talents, introducing operational technicians, returning to school training, and returning to bases”.It is understood that this industrial technician class will combine Lanxi textile specialty industry and open a professional class of textile management talents. The first phase of the professional class enrolls 50 students. The enrollment scope is for junior high school graduates. The three-year program is free of tuition fees, scholarships and excellent scholarships. 100% of employment is arranged after graduation.Changzhou Fubang Chemical Fiber Machinery Factory mainly produces: polyester industrial yarn spinning combined machine, polyester POY spinning machine, polypropylene FDY spinning machine, polypropylene FDY production line, polypropylene FDY equipment, polypropylene FDY machinery, polyester industrial yarn spinning combined machine, Polyester FDY spinning machine, polypropylene spinning machine, polyester FDY production line, polyester FDY machine, nylon FDY spinning machine, polyester industrial yarn spinning machine.......

Dry goods sharing! Lubrication management of textile equipment should do this! 2018/7/6

Doing a good job in the lubrication management of textile equipment is an important part of the management of textile enterprises. Strengthening equipment lubrication management, ensuring normal operation of equipment, saving energy, reducing maintenance costs, and extending equipment service life are important ways to improve the economic benefits of textile enterprises.Lubrication requirements for textile equipmentThe lubrication of textile machinery and equipment should be determined according to its speed, load and friction pair form. It has been clearly marked in the general specification, and should be strictly implemented in accordance with the requirements in production.Imported textile equipment has the characteristics of high speed, heavy load and good reliability of equipment operation. Most of its transmission forms use gearbox transmission. Most of the support points of the transmission shaft adopt rolling bearings, which improves the reliability of the transmission and also changes. Lubrication method.In the new type of textile equipment, most of them adopt the method of centralized circulation lubrication or gearbox oil bath lubrication, so the lubricating grease is required to have better oxidation resistance, rust resistance and stain resistance. The lubrication cycle of imported textile equipment is described in detail in the manual. The parts that need lubrication every day, every week, every month and every season are marked clearly, and should be strictly implemented in production. Under normal circumstances, most of the lubricating greases marked in the instructions for imported equipment are products of world-famous companies, and their performance is good. As long as the lubrication is carried out according to the regulations, the equipment can be operated normally.In the lubrication work, it is necessary to prevent the oil circuit from being blocked. Pay attention to the label of the lubricating oil. Always check the oil level display window of the lubricating oil to avoid mechanical damage caused by lack of oil and cause economic loss. In the daily lubrication management, according to the lubrication requirements of the equipment, a detailed lubrication cycle should be formulated, and the lubrication should be carried out strictly according to the personification, quality, fixed point, quantitative, and timing “five fixed”. At the same time, corresponding inspection means should be provided to ensure Lubrication quality ensures the normal operation of textile equipment and the normal performance of the equipment.Selection and storage of lubricating oilThere are many types of textile equipment, the operating speed and load are different, and the lubricating oil labels used are also different. There are many types and labels of lubricants. It is especially important to choose the type and label of the lubricant and the storage of the lubricant. The selection of the lubricating oil can be carried out according to the type and label specified in the equipment manual. When purchasing lubricants, pay attention to the physical and chemical properties of the lubricant, such as the viscosity, corrosion resistance, rust resistance, flash point, water content, impurity content and acid value of the lubricant.In the production, according to the actual performance of the equipment, operating conditions and the description of the lubricant manufacturer, in consideration of the comprehensive economic benefits, and can meet the lubrication requirements, and facilitate the management, reduce the type and label of the lubricant as much as possible to reduce Purchase storage costs. Imported lubricants must be used in key parts of imported equipment to improve lubrication performance, reduce energy consumption, and extend the service life of equipment. Non-important parts can be considered to use domestic lubricants to reduce operating costs.The storage and storage of lubricating oil has an important influence on the performance of lubricating oil. Petroleum products are prone to decomposition when exposed to light, heat and non-ferrous metals, especially copper, or chemically react with oxygen in the air to form extremely unstable oxides and even gels and acids, thus seriously affecting Its use properties, even corrosion, damage the machine. In order to prevent the oxidation and deterioration of lubricating oil, it should not be in contact with non-ferrous metals such as copper and lead during storage. The original barreled lubricating oil should be kept clean, protected from light, cool and ventilated during storage, and various types and labels of lubricating oil should be conspicuous. Identification to avoid confusion between categories and labels.Lubricating oil storage time should not be too long, generally should not exceed 1 year, so as to avoid deterioration of lubrication effect, so we must strictly control the storage quantity. Some lubricants need to be naturally precipitated for a certain period of time before they can be used. For example, hydraulic oil can be put into use after being stored for one week after purchase, so that impurities can be fully precipitated. Therefore, some lubricants must be mastered when they cannot be purchased.Problems to be aware of when lubricating equipmentThe operating environment of textile equipment is poor, and most of them operate under high dust content. The support points of the rotating parts of the machine are susceptible to dust pollution, resulting in increased frictional resistance and increased mechanical wear. Pay special attention to abrasive wear during maintenance and lubrication of the equipment. Abrasive wear is an abnormal wear caused by worn particles (fine sand, iron filings, dust, etc.) on the two friction surfaces, which is extremely serious to mechanical wear.Abrasive wear is caused by poor maintenance and lubrication management, and the assembly of careless residual dust at the lubrication point, poor sealing, external dust intrusion, poor lubricant management, contamination, metal powder generated during the initial operation of the running-in, and poor lubrication of the lubrication system Will cause abrasive wear. Abrasive wear has a great impact on the life of the machine. The wear and tear in the industry accounts for about 50%. It is regarded as the enemy of industrial machinery damage and should be paid enough attention.When storing and storing lubricating oil, the container can not be stored in the workshop without being covered, and the refueling tools should be cleaned regularly to prevent the lubricating oil from being contaminated and causing increased wear. In the maintenance work, the replacement of the machine parts and the replacement of the oil should be done carefully. The machine parts should be cleaned after the machine parts are cleaned. The crepe cloth of the important parts should be cleaned before use to avoid dust pollution and new replacement. The lubrication parts of the parts should be thoroughly cleaned and the installation parts should be thoroughly cleaned.Do a good job of lubrication management to improve overall efficiencyThe lubrication of textile equipment is an important part of the textile industry. Lubrication, also known as preventive maintenance, is mainly to prevent the occurrence of equipment accidents and improve equipment productivity and increase economic benefits. Doing a good job of lubrication management of equipment can improve the operation rate of equipment, reduce the failure rate, reduce maintenance costs, and extend the service life of equipment. In particular, it is extremely important to ensure the normal operation of equipment such as sizing machines, warping machines and air compressors for key processes.In short, enterprise lubrication management is a relatively complex system engineering, which involves procurement, storage, technology, management, maintenance and many other aspects. Today, with the increasing number of imported textile equipment, how to manage the lubrication of domestic and imported textile equipment from the types of oil, procurement, storage, use, and oil exchange, we must continue to explore and research for future use. Good management of imported and domestic textile equipment accumulated experience, so that equipment lubrication management work is improving day by day.Changzhou Fubang Chemical Fiber Machinery Factory mainly produces: polyester industrial yarn spinning combined machine, polyester POY spinning machine, polypropylene FDY spinning machine, polypropylene FDY production line, polypropylene FDY equipment, polypropylene FDY machinery, polyester industrial yarn spinning combined machine, Polyester FDY spinning machine, polypropylene spinning machine, polyester FDY production line, polyester FDY machine, nylon FDY spinning machine, polyester industrial yarn spinning machine.......

Excellent workplace people should have these six qualities. Do you own a few? 2018/6/29

From a business perspective, it is better to be able to do things that others think are troublesome and cumbersome at a lower cost. And the talents in the workplace can often reflect some qualities inadvertently.Mature independent individualThose who lack this trait will easily lack an objective perspective on the surrounding things. It is easy to add their subjective prejudice to the judgment of the target in advance, which will make the problem complicated.A good person will continue to self-denial and speculation. They are objective enough to do things well, and they will not be able to immerse themselves in their own good ideas for a long time.Inner self-confidenceInternal self-confidence makes it easier to win support from the team, especially when faced with common problems. It is the most basic part of leadership and a unique atmosphere for talent.In the enterprise, no one can leave the team to achieve their own achievements. Every moment you have a hard time with the team is the best time to gain trust. A confidence and determination is more likely to be recognized by the team than many techniques.Preference for the most efficient way to communicateThe importance of communication skills is self-evident. In the large amount of communication with customers, users, bosses, and colleagues, excellent people are not just people who look at others to give results. They will always easily and actively translate to the opponent's perspective to reduce the difficulty of advancement. They always give you a way to solve or transform problems. Such people will be more and more trusted and welcomed by the team.For the effectiveness of communication, when someone else throws the content of the conversation into the WeChat group, he will think about how to keep important information and start implementing it immediately. Because the clues to important information can always be retained, as the work progresses more and more complex, the entire team will feel help.Strong sense of purpose and focusExcellent people can work hard to achieve some behaviors and efforts beyond "human nature." They continue to dig deep into the goal itself, and not only stay in the imagination and discussion, but try to verify it through practice and share it with the team. Therefore, in the process of teamwork, excellent talents can always show strong focus and focus the team's attention on the most important things.Ultra-fast learning speedSome people can always become experts in a field in a short time.If you have such a friend, you will find that you can talk to him about any industry that he does not understand, and then he will quickly grab points to exchange ideas with you, and even give some personal opinions. In fact, this is an expression of a long-established thinking habit. In this particular habit of thinking, grasping the focus most quickly is the first task, not first clarifying everything.Because of the heat, so the pressureFor the best people, the work is more like a challenge to explore fun, find lost gems from piles of rubble, or through a dense forest of beasts to reach a dream castle.Because of this, you will feel more enthusiasm from them, see more self-driven, not complain about stress.Maybe you are good enough in the eyes of others, but not in the workplace. I do not know what are the characteristics of your body is already in the show, which traits are still bred?Changzhou Fubang Chemical Fiber Machinery Factory mainly produces: polyester industrial yarn spinning combined machine, polyester POY spinning machine, polypropylene FDY spinning machine, polypropylene FDY production line, polypropylene FDY equipment, polypropylene FDY machinery, polyester industrial yarn spinning combined machine, Polyester FDY spinning machine, polypropylene spinning machine, polyester FDY production line, polyester FDY machine, nylon FDY spinning machine, polyester industrial yarn spinning machine.......

Summer maintenance of Polyester industrial yarn spinning traction machine 2018/6/29

In summer, the textile factory's temperature environment is like the fiery atmosphere of the World Cup, and how can we do a good job in the maintenance of the Polyester industrial yarn spinning traction machine in such a cruel environment?In daily maintenance, in order to give full play to the maximum functionality of the Polyester industrial yarn spinning traction machine, please properly maintain and maintain the spinneret.Spinneret is a key component of the Polyester industrial yarn spinning traction machine. It is suitable for the spinning of filament, staple yarns of polyester, nylon, polypropylene, spandex and other synthetic fibers.Stacking of spinnerets requires attention:1. During the assembly, cleaning and handling of the spinneret, the operator should take it gently and gently, and do not touch the silk surface.2. The spinneret must be wrapped in a single plastic bag, stored in a dry, clean, non-corrosive gas box or box, when two or more spinnerets are stacked together; in the middle of the application of soft materials open.The summer maintenance is very important for the Polyester industrial yarn spinning traction machine. The work is done in a position that not only allows the machin......

Summer is the period of frequent inverter failures. How should textile companies respond? 2018/6/22

With the advent of summer, various factories have caused more equipment trips due to hot and hot issues. At this time, the stability of the machine operation directly affects the enthusiasm of the workers. The following Xiao Bian will share with others the cases encountered in practice or collected.In the summertime, in the case of inverters that are indispensable for the speed control of the texturing machines and air compressors, the scorching weather is the cause of overheating of the inverter. A large number of existing researches and practices show that the failure rate of the inverter will rise with the increase of temperature, and the service life will decrease with the increase of temperature. If the ambient temperature rises by 10°C, the service life of the inverter will be reduced by half.For this reason, we now analyze what the causes of the inverter's overheating are, and how to solve the corresponding problems:1, the ambient temperature is too highReason: The internal frequency converter is composed of a myriad of electronic devices. When it is in operation, it will generate a lot of heat. Especially when the IGBT is operating at high frequency, more heat will be generated. If the ambient temperature is too high, the temperature of the internal components of the inverter may be too high. To protect the internal circuit of the inverter, the inverter will report a high temperature fault and shut down.Countermeasures: Reduce the temperature of the place where the inverter is located. For example, you can add a forced cooling device such as an air conditioner or a fan to the cabinet.2, poor ventilation of the inverterCause: If the air duct of the inverter is blocked or the air duct of the control cabinet is blocked, the heat dissipation inside the inverter will be affected, causing the inverter to overheat and alarm.Countermeasures: Regularly check the frequency converter, remove the air from its air duct, and smooth the air duct.3, fan stuck or damagedCause: When the inverter fan is bad, a large amount of heat accumulates inside the inverter and cannot be dispersed.Countermeasure: Replace the fan.4, overloadedCountermeasures: Reduce the load or increase the capacity of the inverter.It can be seen that the maintenance and maintenance of the frequency converter is particularly important. How can we reduce the failure rate and allow the frequency converter to spend the summer safely and reduce losses? Therefore, we now briefly introduce the following aspects:1, summer frequency converter maintenance and care these pointsAppropriate temperature, humidity, ventilation, dust-free and no interference, internal and external cleaning of the inverter.2, the main aspects directly affect the cooling of the inverter1). Fan operation protection, the built-in fan of the inverter is the main means of heat dissipation inside the box, it will ensure the normal operation of the control circuit. Therefore, if the fan does not operate properly, it should be maintained immediately.2). Overheat Protection of Inverter Module Thermal Inverter The inverter module is the main component of heat generation in the inverter and the most important and most vulnerable component in the inverter. Therefore, each inverter is equipped with thermal protection devices on the heat sink.3). Brake resistor overheat protection The nominal power of the brake resistor is selected by short-time operation. Therefore, once the power-on time is too long, it will overheat. At this time, use should be suspended until it is cooled. Or use a slightly larger power resistor.4). The inlet and outlet of the cooling air duct must not be blocked. The ambient temperature may also be higher than the allowable value of the frequency converter.5). Interference problems should pay attention to the interference of the inverter to the microcomputer control board. The user's own design of the microcomputer control board has a poor level of technology and does not comply with EMC's international standards. After the inverter is used, the conduction and radiation interference generated often cause the control system to work abnormally and take necessary measures.Changzhou Fubang Chemical Fiber Machinery Factory mainly produces: polyester industrial yarn spinning combined machine, polyester POY spinning machine, polypropylene FDY spinning machine, polypropylene FDY production line, polypropylene FDY equipment, polypropylene FDY machinery, polyester industrial yarn spinning combined machine, Polyester FDY spinning machine, polypropylene spinning machine, polyester FDY production line, polyester FDY machine, nylon FDY spinning machine, polyester industrial yarn spinning machine.......

2018 Shandong Textile Fair will be held in Qingdao from June 28th to 30th 2018/6/15

From June 28 to June 30, the CSITE2018 China (Shandong) International Textile Expo (hereinafter referred to as “Shandong Textile Expo”) will be held in Qingdao International Expo Center in Jimo, Qingdao, Shandong Province. This exhibition aims to build a more harmonious supply chain and promote the common challenges and developments of the textile, garment and footwear industries in the North.According to the organizers, as the Ministry of Commerce focused on supporting and supporting 108 exhibitions, Chinese brand exhibitions, and the Shandong Textile Expo, which has been hailed by the industry as "the first platform for the eco-industrial chain of the textile and footwear industries in northern China," five major professional themes will be put together. And the range of exhibits, including sewing equipment, surface-adjustment yarns, apparel, leather shoes, footwear, and textile printing equipment. The exhibition will continue the "wisdom textile" road. The application and implementation of new equipment, new processes, new technologies, new materials, new channels, and new models will continue to accelerate the green, collaborative development and integrated innovation of the industrial chain.In addition, during the exhibition, the branding companies and suppliers will also hold precision matchmaking conferences, surface materials procurement conferences, industry and trade fairs, brands and fashion shows, original design summit forums, and Chinese fashion color experts to share textile and apparel related. More than 80 themed events.Compared with previous years, this year's Textile Expo will focus on the upstream and downstream cooperation and exchange of industrial chain enterprises, and at the same time, it will hold an order docking meeting for related industries such as textiles and clothing to create a trade platform for the entire industrial chain of textile and apparel ecology.Changzhou Fubang Chemical Fiber Machinery Factory mainly produces: polyester industrial yarn spinning combined machine, polyester POY spinning machine, polypropylene FDY spinning machine, polypropylene FDY production line, polypropylene FDY equipment, polypropylene FDY machinery, polyester industrial yarn spinning combined machine, Polyester FDY spinning machine, polypropylene spinning machine, polyester FDY production line, polyester FDY machine, nylon FDY spinning machine, polyester industrial yarn spinning machine.......

How to make the meeting streamlined and decision-making? See how CEOs of famous companies say! 2018/6/1

Get rid of the purgatory of bad meetings and enter a paradise for productive productivity. What are the famous executives of companies such as LinkedIn, Google, Apple, Facebook, and Amazon that have strategies against invalid meetings?A recent survey conducted by Harvard Business Review shows that a weekly executive meeting can occupy up to 300000 hours per year. Ineffective conferences are full of sloppy leadership speeches, tacky slides, and painful silences rather than brainstorming to help solve problems. We all suffered from such meetings.How do successful corporate executives respond to this problem?The following summarizes the meeting skills of seven outstanding managers who can help us break free of the purgatory of bad meetings into a productive and productive arena.Beginning with Achievements LinkedIn CEO -- Jeff WeinerBefore starting to discuss the immediate work, Jeff Weiner asked everyone to share last week's personal success and professional achievements.He said that this will allow the meeting to have a positive energy from the beginning; otherwise it will easily fall into a lot of complaints.If you are interested in making the meeting as short as possible, you may wish to share some good news or the company’s recent success at the beginning of the meeting.Freedom is an integral part of collaborative meetings Pixar CEO --Ed CatmullThe meeting must be a place to put aside the alert, people can freely make suggestions without feeling embarrassed or worried about being judged.Ed Catmull thinks the first thought people came up with is often bad. So your job is not to be successful on your first attempt, but to come up with an idea that is pleasing to the surface but has the potential to slowly polish it until it shines. To create an open atmosphere, people can share the ugly first ideas, which is a necessary measure to promote the success of the team and create the vitality of the team.Using data to support decision-making Yahoo! CEO -- Marissa MayerMost meetings are used to make decisions. This process usually involves discussions. People discuss multiple options, express their opinions, and find a way to reach consensus. Frequently, the final decision results are arrived at arbitrarily or according to the principle of the minority obeying the majority.Marissa Mayer's method of cutting time is: Ask every person who proposes new ideas to provide data to support their own views. In this way, decisions can be made quickly and completely based on data, rather than based on opinion or office politics.Based on the data will also reduce the number of bad hypotheses, so as to avoid the idea that previous ideas were found to be wrong in subsequent conferences, thereby wasting unnecessary time and resources.Every meeting has a decision maker Google CEO -- Larry PageOne of the first steps LarryPage made after he took over from Google was to send a memo to the entire company to reorganize their meeting system. His efficiency rule is: no more than 10 people in a meeting; each meeting needs a decision maker in the room and cannot wait until after the meeting begins to start making decisions.You don't need to get the approval of the entire committee before making every decision, otherwise you will continue to call the meeting or wait for everyone to have time to move on. In addition, there is a decision maker at each meeting, and they can quickly make choices and move forward immediately.Keep your invitation list in single digits Apple CEO -- Steve JobsOnly those who are absolutely necessary will attend the meeting. No matter what their status is, no one else needs to attend the meeting. Jobs believes that too many people and voices will produce counterproductive results. President Barack Obama once held a meeting of high-tech leaders. Apple CEO Steve Jobs excluded himself because he thought the list of guests was too long and he did not need to attend. Therefore, keep your invitation list in single digits whenever possible.Debate Before Making a Decision Amazon CEO-- Jeff BezosOne trend that Jeff Bezos disagrees with is that a group of people quickly agree, simply because that is the simplest and most comfortable solution. He actively encourages everyone to challenge each other and debate before making a decision.Do not unnecessarily lengthen the meeting for pointless debates, but do not let the team simply choose the path of least resistance in order to save time. Ask the participants directly for their views on the proposals or topics, or ask two people to debate when discussing the pros and cons of a major decision.Set the agenda and stick to it Facebook CEO-- Sheryl SandbergSheryl Sandberg took a notebook with every meeting and recorded a detailed list of discussion points and action items. As the conference progresses, she will check out the items in the list one by one. Once each item is completed, she will tear off the one-page notes and the meeting will end here. If you can't extract the goals of the conference into a few clear points, what is the point of meeting in the first place?Changzhou Fubang Chemical Fiber Machinery Factory mainly produces: polyester industrial yarn spinning combined machine, polyester POY spinning machine, polypropylene FDY spinning machine, polypropylene FDY production line, polypropylene FDY equipment, polypropylene FDY machinery, polyester industrial yarn spinning combined machine, Polyester FDY spinning machine, polypropylene spinning machine, polyester FDY production line, polyester FDY machine, nylon FDY spinning machine, polyester industrial yarn spinning machine.......

These hidden costs have unknowingly dragged your textile factory 2018/5/27

Always feel that the cost of operations has been rising, but it is difficult to find where the cost of "position", we call it "implied." The following lists the nine hidden costs that may exist in the textile enterprises. Can textile companies use this self-check to see if you are "invisible"?1.TALENT FLOW COST Talent Flow CostThere are many factories that are lacking in human resources management. They think that the talented people are unlimited and become "iron-plated camps." Naturally, employees have become the "arms of the water."It must be said that the departure of technicians is a big cost to the company. Because the company has to bear the up-front costs of recruiting new employees in this position, it also has to take on the risk that new employees will be suitable for the position. New employees also need to go through the run-in period to adapt to the factory's process.The departure of an important employee may result in the loss of important internal data or information. After he leaves the company, he is likely to enter his own competitor's company.Therefore, the loss of employees, especially old employees, will undoubtedly bring the company several times more than its income. After many small factories have been in business for many years, you find that they have always been such a small team, and no one other than the boss has stayed from the beginning of the establishment of the company. I think this may be an important reason why it cannot develop.2, OVERTIME COST overtime costMany employers always believe that employees' “overtime work” after work is “overtime” is a kind of professionalism. As everyone knows, this may imply high costs for three reasons:First, the reason for overtime is not necessarily because the task is too heavy, but because the work efficiency of employees is low. Overtime means low efficiency. If the objective task is really heavy, then the company should replenish new personnel and positions in time to be truly development and progress.Secondly, overtime requires more staff energy and physical strength, and seriously overstretch the health of employees. In the long run, some important employees will not be able to exert their performance for a long time, and there will be hidden risks for the company. For example, some mechanical operators Long hours of overtime lead to mental disorders and accidents, and companies have to pay a heavy price for this.Thirdly, overtime employees are not necessarily “respectful to work”. Some employees are known as overtime when they are off work. They use the company’s resources to engage in their personal affairs. They also receive the company’s overtime pay. Many companies lose important data and lose data. All of this happened during off hours, and overtime became a corner of the company's "filth."3, PROCESS COST manufacturing process costsThe chaos in factories is too much because of processes. This is a common problem in business management. For slow-moving companies, the process must be confusing or unreasonable. They have to bear high costs for this, but they have always ignored them.The process is the industrial chain in which the company operates. Like the assembly line, there is no scientific and rational manufacturing process. It also loses systematic control over all processes. Many jobs are abandoned halfway, and many jobs need to be reworked. But have to admit that this will become a mess that wraps the factory forward.4, CONFERENCE COST meeting costsThe operation of the factory is nothing more than a race against time. The meeting is a collective activity of the factory to solve problems and issue directives, but it is also a high-cost business activity.Because this activity is often a group activity in which many leaders participate. Every minute means the total number of minutes of attendees, and many companies’ managers do not have the skills to hold meetings. “There is no preparation before the meeting. No theme, no implementation after the meeting, no need for participation, no time control, and no phenomenon of speech.5, POSITION DISLOCATION COST Post misplaced costsIn human resources management there is a famous saying "put the right people in the right place."Some factories arrange technicians to spend a lot of time every day to mop the floor, clean the sanitation, and dye the tank setting machine. Some leaders also take the lead to participate in it. It looks like a good thing. People can not help but sigh, this factory is engaged in printing and dyeing, how could spend so high wages, please come to an unprofessional cleaner.In fact, this shows that the bosses have a very clear mentality. They think that the recruitment of these employees is to use them. If they can do it by themselves, they do not need to spend more money. However, we found that they paid a high price.6, PURCHASING COST purchase costsPurchasing has different ways in different companies, but this is an important part of the costs that affect the operation of the factory. We often only focus this cost on the price and quantity of procurement and it is difficult to see other factors besides.Once there was a branch of a printing and dyeing company, when it was doing a new project, the daily operating cost was 80,000 yuan. However, on the eve of its listing, the procurement department spent a week in order to purchase more than 100,000 yuan in supplies. It is to find low-cost suppliers to save purchase costs. The entire marketing team therefore waited more than a week to sign the contract with the customer.This phenomenon actually exists in many companies. The blind pursuit of reducing the direct cost of procurement and ignoring the simultaneous existence of "invisible costs." Of course, there is no conflict between reducing the direct cost of procurement and this article. Here, we must say that the procurement department of an enterprise must comprehensively balance the various indicators from the perspective of overall operations in order to truly control the cost of procurement.7, COMMUNICATION COST communication costsIn today's economically turbulent environment, the operating pace of textile companies has also become increasingly fast. However, everything has a certain limit. The fast-paced operation has brought many troubles to enterprises.Communication is an important part of the company's operations. Many companies are doing a lot of system training and spiritual training, but most of them don't have "communication skills" training.In most factories, you will find that in the process of communication between colleagues, there will be serious distortions, or words inadvertently, or unanswered questions, or hundreds of people ... this phenomenon, that small, so many processes Become an invalid process or lose a lot of important opportunities. If you say something big, it may cause hidden trouble for the company. This is a typical cost increase due to poor communication.8. STAGNANT RESOURCE COST stagnant resource costsThis is the most widespread "implied form", such as idle equipment, backlogs of inventory, low-utilization job occupations, idle funds, and shelved businesses. Therefore, the number of stagnant resources in an enterprise reflects the level of utilization of enterprise resources.9, CORPORATE CULTURE COST corporate culture costsSome people say that corporate culture is like the soul of a company and it is reflected in the spiritual outlook of each of its members. This culture was established at the initial stage of the establishment of the company. He was influenced by the company's founders' culture, habits, skills, occupations, likes and dislikes, and it was therefore said that corporate culture is the boss culture.But to say that corporate culture will become a cost, perhaps many people disagree, but it is. We will find that the employees of some textile companies are apathetic and extremely inefficient in doing things. No matter how excellent the employees are, as long as they enter, they will soon leave or they will become so. We cannot but say that this is an “environmental” issue. And this "environment" is exactly the corporate culture of this company.Corporate culture is like the life of a business. It can be accompanied by the life of a business. It can only be adjusted and cannot be rebuilt.The details determine the success or failure. In the textile industry, as long as the bosses take the cost of each link, it is believed that the competitiveness of the company will naturally converge.Changzhou Fubang Chemical Fiber Machinery Factory mainly produces: polyester industrial yarn spinning combined machine, polyester POY spinning machine, polypropylene FDY spinning machine, polypropylene FDY production line, polypropylene FDY equipment, polypropylene FDY machinery, polyester industrial yarn spinning combined machine, Polyester FDY spinning machine, polypropylene spinning machine, polyester FDY production line, polyester FDY machine, nylon FDY spinning machine, polyester industrial yarn spinning machine.......

Let these data tell you the trend of the chemical fiber industry in 2018! 2018/5/18

As the industry's previous process, sales of chemical fiber machinery market is an important indicator to judge the development trend of the chemical fiber industry. Serving the transformation and upgrading of the chemical fiber industry has become a distinctive main line for the development of the chemical fiber machinery industry.In 2017, which domestic chemical fiber machinery sales better? What kind of development trend will be presented in 2018? Let big data of chemical fiber machinery tell you.Chemical fiber machinery: sales turn reverse engineering technology attentionChina Textile Machinery Association's incomplete statistics show that:In the first three quarters of 2017, domestic shipments of polyester and nylon filament spinning machines were 4,450 spinning positions, which represented a year-on-year increase of 71.15% over the same period in 2016. The number of texturing machines sold was approximately 923 units, an increase of 59.14 over the same period of 2016. %.In the first three quarters of 2017, orders for polyester staple fiber equipment (capacity) reached 490,000 tons.The first three quarters of 2017, viscose equipment orders (capacity) has reached about 1.1 million tons.Customs statistics show that from January to October 2017, the import and export volume of China's chemical fiber machinery and accessories was US$497 million. Among them, the import amount was 343 million U.S. dollars, an increase of 36.55% year-on-year. The main importing countries were Japan and Germany. The export value was 153 million U.S. dollars, down 7.09% year-on-year. The main exporting countries were emerging markets such as Turkey, Indonesia and Vietnam.Operational analysisAs the investment in the chemical fiber industry rebounded, the number of newly-added chemical fiber projects in China increased, and the demand for chemical fiber machinery market increased significantly. Compared with the same period of 2016, the sales volume of chemical fiber equipment in 2017 has improved significantly.From the understanding of equipment manufacturers, the demand for filament spinning machines and texturing machines increased; the market for polyester staple fiber complete sets of equipment improved; viscose staple fiber complete sets of equipment formed certain new capacity, and orders were in good order; The degree of automation in the area of automation has increased, and the market for automated roll-off, packaging, and logistics warehousing equipment for chemical fiber filaments is better.Trend forecastIn recent years, the chemical fiber industry at home and abroad has paid more attention to the development of large-capacity, refinement, low-input, high-output, digital and intelligent control, high-precision, and reliability of production equipment. In particular, at the same time as refining the conventional products, we will focus on the development of equipment and complete sets of engineering technologies that are compatible with the special fiber and functional fiber technologies to reduce consumption and reduce pollution.In 2018, chemical fiber machinery was mainly developed in the direction of digitization and intelligentization, and realized full-process automation. The chemical fiber filament production line achieved digital automatic control.According to industry experts, the era of the chemical fiber industry's development model of growth by expansion has passed, new capacity projects have decreased, and demand for chemical fiber equipment has also declined. Despite the slow sales of conventional chemical fiber equipment, functionalized, differentiated, and high-quality chemical fiber equipment has been gradually favored by manufacturers.More and more chemical fiber companies at home and abroad pay attention to the refinement of production equipment, high output, digitalization, intelligent control, high precision, and reliability, and pay attention to special fibers and functions while refining conventional products. The development of the matching equipment and complete engineering technology for the fiber processing technology meets the requirements of users and achieves the goals of improving quality, increasing efficiency, reducing consumption, and reducing pollution.Intelligent inspection is also the focus of the development of the chemical fiber machinery industry. The online intelligent detection of filaments in spinning, the development of the intelligent detection of strands in tension, online intelligent detection of tow tension, intelligent inspection of package appearance quality, intelligent automatic detection systems for physical and chemical properties, etc. .With regard to polyester staple fiber equipment, with the increasing scarcity of petroleum resources and rising labor costs, direct-spun large-capacity short-fiber devices have entered a period of low profit, with shorter structures, more flexible functions, and more advanced and cost-effective short fibers. Complete sets of equipment have become the main direction of development. In 2018, high-efficiency, energy-saving staple fiber complete sets of equipment will be the mainstream of the industry development. Its automation, equipment operation rate and labor productivity are high, and its energy consumption and material consumption are low. The product quality is stable and it can meet the production needs of large-scale products. Market share will also remain high.For chemical fiber filament equipment, domestic and foreign manufacturers' product development should focus on optimizing the energy, efficiency, and functionality of the equipment. On the one hand, energy conservation and consumption reduction, reduce costs, improve product profits; on the other hand through differentiated design to improve product competitiveness.For the special components of chemical fiber equipment, the trend of development of winding machines that are of concern is stable operation, compact structure, and high-efficiency and energy-saving, and the performance is long in the length of the collet, and the number of bobbins with a single collet is large. The long chuck imposes higher requirements on the mechanical design and mechanical vibration of the winding machine, and at the same time it is more difficult in terms of mechanical manufacturing process and manufacturing precision; the increase in the number of bobbins is also a development trend.On the whole, as the downstream chemical fiber market recovers (starting rate of polyester and nylon production exceeds 75%), the investment of domestic chemical fiber companies will increase. It is expected that in 2018, orders for the chemical fiber machinery market will continue to grow.Changzhou Fubon Chemical Fiber Machinery Factory mainly produces Polyester POY spinning machine, Polypropylene FDY Spinning Machine, FDY Spinning Machine, Polyester FDY Spinning Machine, Polypropylene spinning machine, Polyester POY spinning machine,  Nylon FDY Spinning Machine, Spandex Spinning Machine, Spandex Equipment, Spinning Parts, Dacron Small Testing Machine, PP Small Testing Machine, Polyester POY spinning machine.......

Fraunhofer Institute presents new aircraft manufacturing technology 2018/5/4

The Fraunhofer Institute for Production Technology and Applied Materials in Germany will participate in the Berlin Air Show in 2018 and present its findings to the industry in recent years in the production of high-efficiency carbon fiber composite materials.Modern airliners such as the Airbus A350XWB use a large amount of carbon fiber reinforced composite materials. About 53% of the wings, tail fins, and most of the fuselage are made of composite materials. However, the production of large carbon fiber composite parts is still very time-consuming and costly. For this purpose, the Fraunhofer Institute for Production Technology and Applied Materials and its partners in the industry are dedicated to the development of more efficient production and processing solutions, such as parallel assembly robots for the machining of large structures, for contour milling. The mobile robots also include plasma-coated release liners for the production of large structural parts of carbon fiber composites without release agents.The Fraunhofer Institute for Production Technology and Applied Materials has also made progress in damage detection technology for composite materials. Ultrasound and thermal imaging techniques can quickly and efficiently find damaged parts, and X-ray tomography in scientific research is also A further development has been made. Although this method is currently very time-consuming and therefore difficult to integrate into the manufacturing process, it provides very accurate information.In addition, Prof. Bernd Meyer, head of the Fraunhofer Institute for Production Technology and Applied Materials, revealed that research on new composite materials, especially thermoplastic composites, is being conducted to embed glass or carbon fiber materials into thermoplastics during production. In the matrix, the entire process does not require complicated and expensive equipment, resulting in new materials that are easier to process than conventional composites. For example, glass fiber-reinforced polyamides have been used as reinforcement members in the automotive industry.Changzhou Fubon Chemical Fiber Machinery Factory mainly produces Polyester POY spinning machine, Polypropylene FDY Spinning Machine, FDY Spinning Machine, Polyester FDY Spinning Machine, Polypropylene spinning machine, Polyester POY spinning machine,  Nylon FDY Spinning Machine, Spandex Spinning Machine, Spandex Equipment, Spinning Parts, Dacron Small Testing Machine, PP Small Testing Machine, Polyester POY spinning machine.......

How to Efficiently Remove (Solid Spinning Machines for Polyester POY Spinning Machines, etc.) Residual Melting of Spinning Pumps 2018/4/27

The spinning pump needs frequent maintenance and maintenance, so that all operations will not damage the accuracy of the parts, can not scratch the joint surface, can not oxidize and reduce the hardness. The replaced spinning pump must be cleaned by reusing the remaining melt, and the following five methods are used to remove the remaining melt.CalcinationThe calcining method, also called melting and burning method, is to heat the pump to 420-450°C in a special electric furnace to decompose the carbonized residue at high temperature.The calciner can be disassembled or calcined as a whole. Dismantling can shorten the calcination time, especially for the overlap pump. Since the high thermal conductivity of molybdenum-containing high-speed steel is small, the heating rate of the electric furnace during calcination cannot be higher than 100°C/h, and the temperature in the furnace must not be strictly controlled to exceed 450°C. Otherwise, the high temperature will cause the hardness of the pump to drop or cause deformation. Destroy the accuracy of the pump.The disadvantage of this method is that the heating is not uniform enough and the operating conditions are poor.Salt bath methodThe pump changed on the spinning machine was disassembled, placed in a hanging basket and hung in a salt bath to clean it.There are two types of salt bath: one is a two-component salt bath of sodium nitrite and sodium nitrate with a ratio of 1:1, and the other is potassium nitrate, sodium nitrate and nitrous acid with a ratio of 53:7:40. Sodium salt three-component salt bath. At 300-400 °C, salt bath treatment 1-2h, the parts of the pump can be cleaned. The advantages of this methodThe point is that the temperature is easy to control evenly, and the pump in the salt bath is isolated from the air, making the surface less susceptible to oxidation.However, the salt bath consumption of this method is large, the effect is reduced with a long time, and there is a certain degree of corrosion.Triethylene glycol methodThe pump was immersed in a triethylene glycol bath and heated to 260°C for washing. Due to the reaction of triethylene glycol with polyester, it was dissolved or swollen and removed.The components processed by this method can play a role in protecting accuracy and smoothness, but the processing time is longer than 24 hours.Fluidized bed methodPut a certain number of meshes of Al2O3 powder into a fluidized bed and heat it up to 300°C. Disassemble the pump, place it in a hanging basket and hang it in a fluidized bed. The fluidized bed throws high-temperature Al2O3 powder on the pump's parts to make the pump The polymer undergoes an oxidation reaction.Compared with the calcination method, this method increases the heat transfer medium, shortens the processing time and lowers the processing temperature.Vacuum calcinationCalcining in a vacuum system can reduce the processing temperature and accelerate the reaction. After the above method is processed, ultrasonic cleaning can be used again.Each method has its own advantages, but there are also certain limitations. The actual operation should be based on the existing material conditions, select the appropriate cleaning method.Changzhou Fubon Chemical Fiber Machinery Factory mainly produces Polyester POY spinning machine, Polypropylene FDY Spinning Machine, FDY Spinning Machine, Polyester FDY Spinning Machine, Polypropylene spinning machine, Polyester POY spinning machine,  Nylon FDY Spinning Machine, Spandex Spinning Machine, Spandex Equipment, Spinning Parts, Dacron Small Testing Machine, PP Small Testing Machine, Polyester POY spinning machine.......